Introduction

Construction projects operating in hot and demanding environments face increased risk of quality failures, rework, delays, and long-term structural degradation. Reinforced concrete and steel structures are particularly sensitive to environmental conditions, material variability, and execution practices. Effective quality control on site therefore requires an integrated approach that combines engineering expertise, statistical control, and disciplined management practices.

The Construction Quality Control on Site training course delivers a practical and structured methodology for controlling construction quality across all on-site activities. It focuses on applying international codes, specifications, and quality control procedures to concrete and steel works, with particular relevance to oil and gas projects. Through real case studies, participants learn how proactive quality control improves durability, sustainability, and overall project performance while reducing lifecycle cost and operational risk.

Key focus areas include:

 

Key Learning Outcomes

At the end of this training course, participants will be able to:

 

Training Methodology

The Construction Quality Control on Site training course follows a highly interactive and practice-oriented approach. Participants engage in workshops, real case analysis, and visual demonstrations using videos and site-based examples to reinforce practical understanding and on-site application of quality control techniques.

Construction Quality Control on Site

Who Should Attend?

This training course is ideal for professionals responsible for on-site construction quality, including:

  • Civil and Structural Engineers
  • Quality Control and Quality Assurance Professionals
  • Construction and Project Managers
  • Site Engineers and Supervisors
  • Oil and Gas Construction Professionals
  • Professionals responsible for structural integrity and compliance

 

Course Outline

Day 1

Introduction Total Quality Management (TQM) of Concrete

  • Total Quality Management System
  • Quality Assurance & Quality Control
  • Who will perform the quality control?
  • Quality Management constrain in Oil and Gas Projects
  • Pareto Chart
  • How to control the concrete from ready mix plant?
  • How to control concrete casting onsite?
  • Coefficient of Variation
  • Auditing the Construction Site Quality
  • Precaution in Design Mix in Hot Weather
Day 2

Components of Concrete Material

  • Codes Recommendation for the Quality Control
  • Codes and Specifications Limitations as ACI and EN
  • Comparison on Different Non-destructive Testing
  • The Nature of Concrete Variability
  • Preparation before Concreting
  • Concrete Materials Properties such as Aggregate and Cement
  • Check the Corrosion in Steel Bars
  • Example of QC of Concrete Foundations Construction under Vibrating Machine
Day 3

Properties of Fresh Concrete

  • Basic Statistics
  • Collecting a Data for Evaluations
  • Statistics for the Quality Control Data
  • Evaluating the Grade of the Quality
  • Concrete Design Mix
  • Precaution in Design Mix in Hot Climate for Remote Area
  • QC for Fresh Concrete
  • Quality Control for Concrete Formwork
  • Pouring Concrete in Hot Weather Problems
  • Workability Test for Concrete
  • Cube and Cylinder Test
  • The Replacement of the Steel Bars
  • The Permissible Deviation in Erection Steel Structure
  • Applied Load on the Steel Structure of Pipe Rack in Construction Activities
Day 4

Comparison between Different Non-destructive Tests

  • Comparison between Different Fresh Concrete Tests
  • Core Test
  • Rebound Hammer
  • Lok Test
  • Load Test for Floor Deck under Machine
  • Ultrasonic Test
  • Corrosion Phenomena Affect Quality
  • Different Corrosion Protection System
  • QC for Corrosion Protection System for Oil and Gas Plant
  • Applying QC on Wood Formwork and Steel
  • Steel Reinforcing QC
  • Procedure of QC Onsite
  • QA/QC Case Study for Foundation in Gas Plant
Day 5

Integrity Management

  • Materials Used in Welding Steel Structure
  • QC for Equipment Preservation and Installation for Static Equipment
  • QC for Tank Construction
  • QC for Foundation Construction and Machine Installation
  • The Precaution in Welding Process
  • Anchor Bolts QC
  • The Reasons of Welding Defects
  • Overview of the 5 Methods (PT,MP,RT,UT,VI)
  • Integrity Management System for Oil and Gas Plants

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FAQs

The course focuses on applying practical quality control techniques directly on construction sites. It helps professionals manage concrete and steel quality, resolve on-site issues, and ensure compliance with international standards.

Yes, hot climate construction is a core theme of the course. Participants learn how temperature, environment, and site conditions affect materials and how quality control procedures mitigate these risks.

Absolutely. Statistical tools are used to monitor variability, evaluate test results, and support objective quality control decisions on site.

Yes, the course includes real case studies from oil and gas projects. These examples demonstrate how quality control supports durability, safety, and long-term asset performance.

By strengthening on-site quality control and early issue detection, the course helps reduce defects, rework, maintenance, and long-term operational costs.

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